Zirconia Alumina Flap Disc Quick Stock Removal for Metal Welding

• Customization: Available
• Type: Special Casting
• Application: Commodity, Hardware, Household Appliances, Car, Electronic, Home Use
• Model NO.: wangqing04
• Material: Steel
• Function: Strength and Rigidity
• Mold Material: Metal Mold
• Certification: RoHS, CE, ISO
• Warranty: 24 Months
• Metal Color: Non-Ferrous Metal
• Customized: Customized
• Condition: New
• After-sales Service: After-Sales Service
• Quality Standard: ISO9001
• Heat Treatment: Quenching and Tempering
• Surface Treatment: Heat Treatment
• Manufacturing Technology: Automation Technology
• Mold Cavity Technology: CNC Milling
• Parts Detection Method: Measurement of Three Axis Nc
• Mould Raw Materials: Cr12MOV, Skh-9, SKD11, DC53, 45#, etc
• Mould Working Life: 300,000 - 1,000,000 Times
• Processing Method: Punching and Shearing Mould
• Process Combination: Progressive Die
• Driving Motor Type: Reaction Type
• Using Hardness: >HRC45
• Transport Package: According to Customer Requirements
• Specification: 100*100
• Trademark: Jiaen
• Origin: Qingdao, China
• HS Code: 72286000
• Production Capacity: 10000 Piece/ Month
• Package Size: 20.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 50.000kg

Product Description

Molds: The Backbone of Precision Manufacturing

Molds are essential tools in manufacturing, designed to shape materials like metal, plastic, or glass into precise products. Crafted from high - strength materials such as tool steel, they feature complex structures to meet diverse production needs. With high precision and durability, molds ensure consistent quality across large production volumes, making them key to efficient and reliable manufacturing processes.

luminum Precision Casting: Complex Geometry for High-Performance Industries

This aluminum precision casting (via lost-wax investment casting) creates intricate components for automotive, aerospace, and electronics. It offers ±0.13mm tolerances, 1.6–3.2μm Ra finish, and lightweight aluminum (2.7g/cm³, 60% lighter than steel) with 572MPa tensile strength. 90%+ recyclable, it balances thin-wall design flexibility and durability for EV, aerospace, or electronic parts.

Design&Key Features:

1. High Precision & Complex Geometries
·Tight Tolerances: Achieves ±0.05-0.1mm for intricate parts.
·Thin-Wall Capability: Produces walls as thin as 0.5mm (e.g., smartphone housings).
2. Superior Surface Finish
·As-cast roughness: Ra 1.6-3.2μm (reduces post-machining).
·Mirror polish options: For aesthetic parts (e.g., automotive trim).
3. Material Versatility
·Common alloys:
·Zamak (Zn-Al): Low melting point, high fluidity.
·A380 (Al-Si-Cu): Balanced strength/flow for automotive.
·Mg alloys: Lightweight (e.g., drone components).
4. High Production Efficiency
·Rapid cycles: 30-300 shots/hour (vs. sand casting's 5-20).
·Multi-cavity molds: Simultaneously produces 4-16 identical parts.
5. Durability & Lifespan
·Mold steel: H13 (HRC 48-52) for 100,000-1M+ cycles.
·Coatings: AlCrN/TiN to resist erosion & sticking.
6. Cost Structure
·High initial cost: 10k-10k-100k+ for tooling.
·Low per-unit cost: At 10k+ volumes, ≈30% cheaper than CNC.
7. Design Constraints
·Draft angles: 1-3° required for ejection.
·Undercuts: Need sliding cores (adds complexity).

Product Description

Brand	Jiaen
Our products	Auto spare parts,High-speed Train spare parts, Wind power accessories,communications and securityequipment spare parts, Fire Accessories etc, such as Sheet plate series, Cabinet Series, Castingseries,CNC machining series, Forging Series. Injection plastic series etc
Place of Origin	Qingdao China (Mainland)
Size	OEM Standard Size
Color	Matte or gloss or upon clent's requirement
Process	Turning. milling, grinding,machining
Product Certification	ISO9001.ISO 45001,ISO14001,IAFT16949,EN15085
Available Materials	AL:5052/5754/5082/5083/6061/6063/6082....ZL101/ZL102/ADC12... Carbon Steel: Q235B/Q345E/Q345D/SPCC/SECC/DX51D/DX53D... Stainless steel: 304/316/430/201.
Surface	Paint spraying.Power coating.Anodized,Polishing.Sandblasting, Electrophoresis,Passivation etc
Payment	T/T,L/C,Money Gram,Western Union
Delivery	Sample: 3~5 days for no mould items and 7~10 days for mould itemsMass goods:15~20 working days

Company Profile

At Jiaen MFG, we specialize in providing high-quality custom manufacturing solutions with a focus on precision metal and plastic processing. With years of expertise in the mechanical industry, we cater to a diverse range of sectors, offering services that include sheet metal fabrication, machining, casting, and injection molding.

Our commitment to excellence is reflected in every product we deliver. We understand the importance of quality, fast delivery, and flexibility, which is why we offer competitive pricing, low minimum order quantities (MOQ), and a customer-first approach. From initial design to final production, our dedicated team works closely with clients to ensure that every detail meets their exact specifications.

Located in the heart of China's manufacturing hub, Jiaen MFG is equipped with state-of-the-art machinery and a robust quality control system. We have successfully collaborated with clients from around the globe, including America and Europe, providing tailored solutions that drive success.Whether you need a one-off prototype or large-scale production, Jiaen MFG is your trusted partner for reliable and efficient manufacturing services.

FAQ

Q1: Samples Leading Time?
A: Mould items ( casting & injection plastic):15-20 days
sheet plate : 5 days
CNC maching : 3-5 days
Welding:2 days
Mould cost :100% prepaid and free samples for quality confrmation ,free <usd10
Q2: Shipment terms:
A: FOB QINGDAO /SHANGHAI/Tianjin CIF,DDP
Q3: Do you have a minimum order quantity limit?
A: The minimum order quantity is low, and 1pc sample is available for inspection.
Q4: How do you deliver the goods and how long does it take to arrive?
A: We usually deliver goods by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Sea and air
transportation are also optional.
Q5: Whether inspection to keep the quality ?
1.Accessories samples inspeciton;
2.Finished samples inspeciton;
3.First article inspection ;
4.Rounting inspeciton ;
5.Spot inspection;
6.100% inspection if requested .
Q6: How Can Your Custom Manufacturing Services Enhance Our Product Quality And Market Appeal?
A: Our state-of-the-art manufacturing processes, including laser cutting, CNC machining, and Casting,
ensure precision and quality. By partnering with us, you'll gain access to superior quality products that stand
out in the market, elevating your brand's reputation and customer satisfaction.
Q7: As A Business With Varying Demands, How Can Your Low MOQs Benefit Us?
A: We understand the dynamic nature of your demands. Our flexible production lines and low MOQs mean
you can respond swiftly to market changes without overcommiting resources, ensuring your business stays
agile and cost-effective.
Q8: What Assurances Can You Offer In Terms Of Delivery Timelines And Supply Reliability?
A: With over 20 years of experience and a proven track record in serving international markets, we pride
ourselves on timely delivery and supply reliability. Our efficient production management and logistics expertise
mean you can count on us for consistent supply, keeping your operations smooth and uninterrupted.